Foundry

Now, with the value addition in casting foundries, machining plays a vital role to get better solutions for our customer.

Along with the standard machines, Hi-Mac have specialized machines as well to provide customized solutions.
Glimpse of the processes are as below…

Tool Design & Development

Hi-Mac has always been working best to provide samples on time. Out inhouse facilities helps for the same...

Design 

  • In house pattern design 
  • Castings Simulations

 

Tooling

  • In house tool room 
  • Dedicated VMC From Haas

Core Shop

  • Cold box core shooter-4 Nos.
  • Shell core shooter -5Nos.
  • Co2 core making
  • Sand mixers for core sand preparation

Sand Plant

  • High speed intensive sand mixer from EIRICH, Germany 
  • PLC contolled sand plant with 200 MT sand capacity
  • Flow meter for accurate water addition
  • Fluidised bed sand cooler - 50 TPH

Melting Shop

  • Dual track "PLUS" Medium Frequency Induction Melting Furance of   1500 kgs each with 3 Nos., Inductotherm Make
  • Melt Rate 2.7 Ton/Hr.
  • On line CE meter
  • Remote display crane weigher of 3T capacity
  • Crane with circular lifting electric magnet for charging the furnace crucible
  • Contact less pyrometer

Molding Shop

  • High pressure fully automatic 2 station flaskless horizontal parted moulding machine from "KOYO" Japan
  • High productivity (120 Molds/Hr)
  • Mold cake size 600 x 500 x 140~200mm/140~200mm

 

Pouring

  • 4 Pouring Lines
  • 13 moulds on each line for pourning
  • Flexibility for line shift any time, which avoids any undue time loss due to breakdown

Fettling & Grinding

  • Pneumatic Grinders
  • Electric Grinders

Shakeout & Riser Cutting

  • Separate Shakeout for all 4 cooling lines
  • Hydraulic Wedge cutting Machines for separation of runner, risers from castings bunch

Shot Blasting

Hanger type 

  •   Shot blasting machine -1 Nos

 

Tumblast Type 

  •  Shot Blasting machine -2 Nos

Dispatch

Hi-Mac is dedicated to quality requirements of our premium customer. We use different types of *packing materials like Wooden, Corrugated, Polythene, etc for avoiding part damage and protection from atmosphere.

 

*Mutually agreed with customer